Machining Design Guidelines
📌 Milling Guidelines

✅ Sharp Internal Corners

Rounded corners provides number of advantages such as less stress concentration on part and tool,few operational steps and reduced scrap rate.
Sharp inside corners cannot be produced by milling and require more expensive machining methodslike EDM. When designing a three-edged inside corner, one of the inside edges should be radiused. It is advised to avoid sharp corners and use fillets and radii.

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related to Sharp Internal Corners post :

📌 If a sharp corner is required for mating clearance, then drilling a separate relief hole as shown below may serve the purpose.

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